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CONCRETE BLOCKS

 

Dense concrete blocks

 

Hollow and cellular

 

Fibotherm insulating blocks

 

Stowlite lightweight blocks

 

Midi blocks

 

MACRO blocks

 

Generation 2 MACRO blocks

 

T-joist first floor profile blocks

 

Soap bar blocks, coursing and slip bricks

 

Design your own block

 

Padstones

 

T-Joist first floor recessed profile blocks

 

Foundation (trench) blocks

PAVING SLABS

 

Commercial slabs

 

Patio paving and wet cast edgings

 

Tactile and patterned paving

 

Vintage/traditional and decorative

 

Permeable paving

KERBS, EDGINGS & CHANNELS

FLOORING

 

T-joist flooring

 

Hollowcore flooring

 

Flooring blocks

 

Accessories

 

On-site instructions for pre-cast joists

 

On-site instructions for pre-cast hollowcore flooring planks

FLOORING SOLUTIONS

 

For separating floors to help satisfy Robust details part E

 

E-FC-1, 4 and 5

 

E-FC-8, 9 and 11

 

E-FC-1(RSC) and 9(RSC)

 

E-FC-6 and 7

For domestic floors

 

D1, D2 and D5

 

D3 and D4

 

For ground floors to help satisfy Part L

 

L1, L2, L3 and L4

PRE-CAST CONCRETE LINTELS

EDGING, COPING, BOLLARDS AND PILLAR CAPS

 

Edging, bollards & pillar caps

 

Wall coping

FENCING

 

Fencing products

 

Semi-dry economy fencing

 

Portable post bases

 

Concrete barriers

 Robust details E-FC-1(RSC) and E-FC-9(RSC)

Stowell solutions for separating floors to help satisfy Robust Details part E

   

ROBUST DETAILS E-FC-1 (RSC)

• precast concrete plank
• reinforced structural concrete

• floating floor

Floating floor

See section 4 of E-FC-1 in the Robust Details Part E Handbook (FFT 1,2,3, 4 or 5)

Structural concrete

70mm (min) 35N/mm2 (C28/35 10mm max. aggregate S3 + A142 mesh)*

Structural floor

150mm (min) precast structural plank 300kg/m2 (min) mass per unit area (Stowell Hollowcore HC 300 – 155mm deep, 320kg/m2)

Ceiling

See section 3 of E-FC-1 in the Robust Details Part E Handbook (CT1, 2 or 3).
Diagram shows FFT5 type floating floor treatment with CT2 type ceiling treatment.

ROBUST DETAILS E-FC-9 (RSC)

• precast concrete plank
• reinforced structural concrete
• 3mm Thermal Economics IsoRubber top

Floor covering

3mm Thermal Economics IsoRubber top (bonded with isobond adhesive)

Structural concrete

70mm (min) 35N/mm2 (C28/35 10mm max. aggregate S3 + A142 mesh)*

Structural
floor

150mm (min) precast structural plank 300kg/m2 (min) mass per unit area (Stowell Hollowcore HC 300 – 155mm deep, 320kg/m2)

Ceiling

CT0 metal ceiling system providing 150mm (min) ceiling void with one layer of nominal 8kg/m2 gypsum-based board.
Diagram shows CT0 type ceiling treatment.

*Please see guidelines for structural concrete topping applied to reinforced precast concrete flooring overleaf.
Robust Details are construction solutions which provide an alternative to pre-completion sound testing as a method of complying with Part E (resistance to the passage of sound) of the Building Regulations (England and Wales). Stowell concrete products enable builders to meet these regulations – provided the correct treatments are followed – when constructing new-build attached dwellings, flats and apartments.

A synopsis of the construction treatments is provided above, with full details available from Robust Details Ltd (telephone 0870 240 8209 or www.robustdetails.com).
   

...for guidance only

Guidelines for structural concrete topping applied to reinforced precast concrete flooring

1.
Check topping design requirements; i.e. thickness and 28 days cube strength.

2. Check propping requirements. Units spanning less than 2.0m are unlikely to require propping.

– For units between 2.0 and 4.5m, provide a single row of props.

– For units between 4.5 and 7.0m, provide two lines of props. After the reinforced hollowcore units have been placed upon bearings the self-weight is propped out before the topping is applied. This means that the weight of the unit and the structural topping are supported on props, and no significant load goes on the bearings. Take into account the loading from props onto the floor below.

3. Clear all rubbish, loose concrete, chippings, etc. from the upper surface and clean out joints between units. NB: Units in composite construction are usually ungrouted.

4. Keep upper surface well wetted for 24 hours before application of topping concrete.

5. Clean off any standing water before application of topping concrete.

6. Minimum 35N/mm2 concrete cube strength at 28 days (C28/35 max. 10mm aggregate S3 + A142 mesh at mid depth).

7. Leave the props in until cube strength is achieved OR for at least seven days – and load with caution for additional 21 days.

PHD/20065/25.08.06
Hollowcore layout and load tables

To satisfy Robust Details E-FC-1 (RSC) and
E-FC-9 (RSC)

A floor layout arrangement using Stowell HC300 planks
   clear span... 6150mm
1150mm
4000mm
stairs
by
others
  plank lengths... 6350mm
1350mm
section: H-H
        section: G-G
 
        section: G-G
 
section P-P
        section: D-D
 
section M-M
 
 
4200mm
Stowell hollowcore flooring units are produced in the standard 155mm x 600mm section to a selection of lengths ranging from 1.2 metres to a usefully long 7.0 metres – available in increasing increments of 50mm.

This table refers to simple, uniformly distributed loads and is only a guide...
   
HC 300 three core Loadings in kN/m2
Imposed live load 1.5 2.0 2.5 3.0 3.5 4.0 5.0 7.5
Partition allowance 0.5 0.5 1.0 1.0 1.0 - - -
Finishes & ceilings 0.3 0.3 0.3 0.3 0.3 0.15 0.15 0.15
  Max clear span in metres
8mm reinforced type A 5.40 5.30 5.05 4.95 4.80 4.95 4.70 4.20
10mm reinforced type B 6.00 5.85 5.60 5.50 5.30 5.50 5.30 4.80
12mm reinforced type C 6.40 6.25 6.00 5.90 5.80 5.90 5.70 5.15
16mm reinforced type D 6.80 6.65 6.45 6.30 6.20 6.30 6.10 5.60
 
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Stowell Concrete Limited, Arnolds Way, Yatton Bristol BS49 4QN
Tel: 01934 834000   Fax: 01934 835474   Email: sales@stowellconcrete.co.uk

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